Pilot Plant Rotary Kiln – 267RTG – 8 zone – 1000°C – 310S Stainless Steel Tube
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Looking for a reliable pilot plant rotary kiln for continuous pyrolysis and controlled heat applications? SH Scientific delivers cutting-edge rotary tube furnaces tailored for various industries, including battery waste recycling, low-carbon cement production, metal powder processing, biochar, and biomass conversion. Achieve repeatable data for designing your full-scale kiln with a cost-efficient, high-performance solution.
Key Features & Specifications
- Pilot Plant Rotary Kiln: Pre-commercial production system
- Max Temperature: 1000°C
- Tube Material: SS 310S 250A
- Tube Length: 3000mm length or longer; 8 x 250mm hot zones totaling 2175mm heating length or more | (Outer Diameter 267.4mm / Inner Diameter 259.4mm) or larger
- Dimension: 4600 L x 600 D x 1960 H mm | 181 L x 24 D x 77 H inches
- Innovative Features:
- Continuous vacuum process
- Condensing apparatus to capture VOCs and outgas
- PLC operation for precise control
- Quartz window monitoring view port
- Inert gas ports (1/4″) & KF25 outgassing port
- Easy tube assembly, replacement, and vacuum sealing
Optional Add-Ons
- Mass Flow Controller
- Cooling System for Receiving Vessel
- Automated Knocker Unit for processing high-viscosity organic materials
- Heating jackets to prevent tar condensation
- Gas exchange support for co-current & counter-current experiments
- Custom Advanced Valve Options
Programmable Controller
- Built-in programmable controller with 2 patterns and 15 segments per pattern (30 total)
- Includes over-temperature protection for enhanced safety
- Description
- Specification
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- FAQ
Description
Description
The SH Scientific Rotary Kiln Model 267RTG offers unmatched flexibility and precision for industries exploring advanced heat treatment solutions. Designed with 8 independent heating zones, a maximum temperature of 1000°C, and a durable 310S stainless steel tube (OD 267.4mm / ID 259.4mm), this rotary kiln is a powerful tool for transitioning from laboratory experiments to full-scale industrial applications.
Why Choose a Pilot Plant Rotary Kiln?
Pilot plant rotary kilns bridge the gap between small-scale testing and full-scale industrial production. They are significantly less expensive than building a full plant, minimizing financial risk while providing invaluable insights into process efficiency and feasibility.
Pilot plants also allow for cost-effective design refinements and adjustments, offering reliable data for scaling up to a commercial facility. This approach reduces uncertainties and accelerates the transition to full production.
Key Applications
- Battery Waste Recycling: Essential for high-purity battery material synthesis and waste recycling.
- Cement Research & Calcined Clay Production: Ideal for low-carbon cement processing and producing high-quality calcined clay.
- Biochar and Biomass Conversion: Efficient thermal treatment for bio-based materials.
- Hydrogen Fuel Cell Production: Supporting the development of clean energy solutions.
- High-Capacity Silicone Carbon Production: Optimized for precision heating in advanced material synthesis.
- General Thermal Experiments: Perfect for oxidation, reduction, and carbonization experiments.
Innovative Features for Reliable Performance
- Continuous Vacuum Processing: Lowers processing temperatures and maintains material integrity.
- Condensing Apparatus: Captures volatile organic compounds (VOC) and outgassed materials.
- Programmable Logic Operation (PLC): Enables precise and automated control.
- Adjustable Settings: Fine-tune tube rotation speed, incline angle, and material flow.
- Flexible Processing Modes: Supports both continuous and batch processing.
- Efficient Material Handling: Smooth transfer from the feeding tank to the receiving vessel for uninterrupted operation.
- Tar Condensation Prevention: Heating jackets at critical points eliminate tar buildup during pyrolysis.
- Anti-Clogging Mechanism: Optional hopper knocker ensure consistent flow of viscous materials.
Technical Highlights
- Maximum Temperature: 1000°C or higher.
- Heating Zones: 8 independent zones (250mm each, total 2175mm or longer).
- Tube Specifications: Stainless steel 310S tube; industrial options available up to 500mm diameter.
- Gas Flow Options: Supports co-current and counter-current gas exchange.
- Programmable Controller: 30 programmable segments for precise temperature control.
- Vacuum Sealing: Inert gas compatibility with efficient vacuum retention and outgassing features.
- Inclination Angle (Slope Angle): Adjustable up to 15° for enhanced material flow customization.
Why Choose SH Scientific?
SH Scientific’s Model 267RTG is trusted by industries leading in battery waste recycling and cement research, offering robust, customizable features tailored to demanding pilot-scale applications. Every kiln undergoes comprehensive testing for rotation, heating uniformity, and vacuum performance, ensuring reliability and efficiency.
From standard configurations to fully customized solutions, SH Scientific’s rotary kilns deliver innovation and precision for cutting-edge research.
Explore your research potential with SH Scientific today!
Specification
Model | SH-FU-267RTG-8-SS | |
Max Temp | 1000℃ (1832℉) | |
Temp Controller | Programmable Controller (SP590) | |
Sensor | K type | |
Hot Zone | 250mm x 8 zone, total 2175mm | |
Applicable Tube Diameter & Length | SS 310S 250A (OD 267.4mm / ID 259.4mm) x 3000mm long | |
Dimension (W x D x H) | 4600 L x 600 D x 1960 H mm | |
181 L x 24 D x 77 H inches | ||
Heater Capa | 5kW x 8 zone, total 40kW | |
Heating Jacking (Option) | Max 400℃ | |
Feeding Vessel | 7L (SS 304) | |
Receiving Vessel |
1st vessel 7L (SS 304) 2nd vessel 10L (SS 304) |
|
Tube Rotation Speed | 0.7 ~ 14 RPM | |
Feeder Speed | 0.5 ~ 10 RPM | |
Tube Angle | 0 ~ 15˚ | |
Heating Element | Kanthal A | |
Insulation | Ceramic Board & Wool | |
Gas Port | ¼” Tube Lock Valve | |
Gas Exhaust Port | KF25/40/50 with Ball Valve | |
Electrical Requirements | 220V 3P Hardwire 380V 3P Hardwire |
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